In SMT placement production, the splicing process has gradually become a critical control point for error prevention. As electronic products continue to evolve toward higher density and higher reliability, the consistency of component electrical parameters directly affects the stable operation of pick-and-place machines. Once incorrect materials are introduced at the splicing stage, errors are often amplified during subsequent feeding and pickup processes, ultimately resulting in component tosses, tape jams, or even abnormal line stoppages, thereby impacting overall line efficiency and yield.

Under traditional manual splicing modes, operators typically rely on material labels, visual inspection, and process experience to verify whether the tape is correct. When faced with materials of similar part numbers and subtle differences in resistance, capacitance, or inductance values, this experience-dependent approach makes it difficult to ensure long-term stability and consistency, becoming a key factor constraining continuous SMT line operation. In addition, high takt times, multiple production lots, and frequent changeovers place significant demands on operator patience and visual endurance. As a result, how to effectively verify R/C/L parameters during the splicing process has become a major concern for many SMT factories.

In response to this industry pain point, Youngpool Technology has independently developed the L-900 Auto Splicing Machine, offering an optional LCR measurement Poka-Yoke system. The system adopts an independent X-, Y-, and Z-axis structural design, with the measurement module operating independently from the CCD industrial camera, tape-laminating mechanism, and other structural components. This design ensures stable measurement performance without compromising splicing takt time. Equipped with a variable-pin measurement mechanism, the system supports parameter testing for components as small as 01005, enabling LCR-based error prevention to cover current mainstream and even more miniaturized passive component applications. In addition, the L-900 Auto Splicing Machine replaces manual visual inspection with CCD cameras, significantly reducing operator visual fatigue.

Overall, Youngpool Technology advances the error-prevention inspection mechanism to the splicing stage through its design, reducing SMT line dependence on operator experience while establishing a more robust poka-yoke foundation for the production line. Under high-takt, multi-lot production conditions, the Youngpool Technology L-900 Auto Splicing Machine helps alleviate manual workload while improving the consistency of splicing quality, providing reliable support for the long-term stable operation of SMT production lines.

For further information, please feel free to contact us:

Email: shicx@youngpool.com

Tel: +86 181 2417 2940