In SMT warehousing and kitting processes, counting accuracy and reel splitting efficiency directly impact material management accuracy and the continuity of SMT production lines.

Under traditional operating modes, reel splitting and component counting are mainly performed manually. This not only limits efficiency but also makes the process susceptible to human factors such as operator experience and fatigue, especially during frequent product changeovers or prolonged operations, leading to miscounts or omissions.

Focusing on this critical process, Youngpool Technology has incorporated high-precision component counting as a core function in its self-developed D-1 Auto Splitting Machine, enhancing process controllability through reliable mechanical automation. Equipped with a CCD industrial camera, the D-1 automatically identifies and counts electronic components on carrier tapes. Compared with manual counting, this significantly improves counting accuracy. The vision-based algorithm reduces variability caused by human factors, ensuring more stable and repeatable counting results.

Unlike single-function equipment, the D-1 is structurally designed to perform reel splitting and counting simultaneously. Counting results are generated in real time during the splitting process, eliminating the need for additional steps and effectively reducing total operation time. Compared with manual operations, this integrated approach improves splitting efficiency while reducing operator workload, promoting more standardized warehouse operations.

At the data level, the equipment supports MES system integration, enabling the recording and transmission of splitting quantities and counting results. This provides fundamental data support for material flow management. Such digitalization enhances information consistency between warehouse and production lines, reducing management risks caused by missing or incorrect data.

Overall, high-precision counting not only improves the efficiency of reel splitting but also transforms traditionally experience-dependent processes into standardized and data-driven operations. By integrating this capability into its equipment design, Youngpool Technology offers a more stable and sustainable approach to SMT warehouse management.

Email: shicx@youngpool.com

Tel: +86 181 2417 2940